Crane Controls
Consero Inc. provides heavy-duty crane control solutions tailored for large-scale industrial applications. Their product lineup focuses on ruggedized electrical panels and comprehensive system integration.
Large- Scale Crane Control Panels
Consero specializes in the design and manufacture of high-capacity control panels for demanding industrial environments.
- Custom Enclosures: Available in painted or stainless steel with NEMA 4 or 12 ratings to protect internal electronics from dust and moisture.
- Intelligent Integration: Panels often feature PLC-based controls for precise motion and can include integrated VFD (Variable Frequency Drive) technology to optimize motor performance and energy efficiency.
- Safety & Diagnostics: Standard features typically include fault indication displays, emergency stop integration, and overload protection to ensure operator safety and minimize downtime.
DC Crane Control Panels
Engineered for heavy mill-duty service, these panels are designed to handle the high torque and specific power requirements of DC motors.
- Motor Compatibility: Specifically built to operate DC series-wound motors used in heavy-duty hoisting and travel applications.
- Dynamic Control: Features include reversing dynamic lowering for hoists and reversing plugging control for bridge/trolley drives.
- Mill-Duty Components: Utilizes rugged contactors and static acceleration timers capable of operating in high-ambient temperatures (up to 60°C).
Turn-Key Crane Control Systems
Consero provides end-to-end solutions that cover the entire project lifecycle, from initial concept to on-site operation.
- Full System Design: Custom engineering of the complete control architecture based on specific lifting capacities and site requirements.
- On-Site Services: Professional installation and commissioning, including on-site IT support and equipment analysis.
- Modernization & Maintenance: Comprehensive upgrades for aging equipment, incorporating AI/ML solutions for predictive maintenance to monitor critical assets.
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Proxitron Sensors
Proxitron specializes in high-performance sensor technology for extreme industrial environments such as steelworks and heavy material handling, offering products like hot metal detectors, inductive proximity switches, and laser distance sensors for precise object detection and monitoring. Proxitron sensors are specifically engineered to thrive where standard industrial sensors typically fail, offering extreme temperature resistance and specialized protection mechanisms for the harshest industrial environments.
Product Offerings
Proxitron offers a comprehensive suite of sensor solutions tailored for challenging applications:
- Inductive Sensors: Contactless detection of metal objects, insensitive to contamination, with models capable of operating in temperatures up to +250°C.
- Distance Sensors: Both inductive and optical options for path, position, and level measurement, suitable for use where water and dirt might interfere with standard sensors.
- Light Barriers: Used for reliable material tracking and object detection over extremely high ranges, with resistance to interference light and infrared radiation from heat sources.
- Infrared Sensors (HMD) & Pyrometers: Proxitron are the "professionals in high temperature ranges" for detecting hot objects or measuring temperatures up to 2500°C without contact.
- Flow Sensors: Monitor the flow speed of liquid or gaseous media, suitable for high contamination levels and chemically resistant applications
Key Performance Advantages
- Extreme Ambient Temperature Resistance: While standard sensors often fail above 70°C, Proxitron offers High-Temperature Inductive Proximity Switches that operate at ambient temperatures up to 230°C. Their specialized Optical Sensors can withstand ambient conditions up to 600°C.
- Long-Distance Detection: Proxitron sensors provide sensing distances up to 200 mm, which is significantly higher than standard sensors. This allows the sensor to be mounted further from a heat source, preventing thermal or mechanical destruction while maintaining accuracy.
- Active Cooling Systems: For ultra-high-heat zones, Proxitron utilizes stainless steel cooling jackets and water-cooled housings that allow sensors to operate reliably even when surrounded by intense radiant heat or molten materials.
- Remote Electronics Design: To maximize longevity, many Proxitron systems use fiber optic cables to separate the sensitive electronics from the measuring point. This places the "brains" of the sensor in a cooler, safer area while the indestructible optics handle the direct heat.
Specialized Features for Hot Environments
- Contamination & Overheat Alarms: Systems like the HMD 4.0 feature integrated self-monitoring that triggers an alarm if the sensor optics become too contaminated or if internal temperatures exceed safe limits.
- Radiant Heat Immunity: Proxitron's Through-Beam Light Barriers use temperature-resistant glass optics specifically designed to ignore the infrared interference from surrounding heat sources, ensuring they only trigger when an actual object breaks the beam.
- Ultra-Fast Response Times: With response speeds as fast as 0.3 to 0.5 milliseconds, these sensors can monitor rapid processes in rolling mills and forges that standard sensors are too slow to capture.
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Infrared Thermal Imaging Systems
Consero specializes in providing multispectral vision systems and infrared thermal imaging for industrial non-contact temperature measurement, process monitoring, and safety. Their product line is engineered for high-performance and durability in demanding industrial environments such as steel, cement, glass, and petrochemical processing.
Product Lines:
- Infrared Sensors (HMD) & Pyrometers: Proxitron are the "professionals in high temperature ranges" for detecting hot objects or measuring temperatures up to 2500°C without contact.
- ProTIR® (Infrared Thermal Imaging System): A high-resolution thermographic system designed for continuous temperature monitoring inside high-heat environments like furnaces, boilers, and incinerators.
- High Temperature Resistance: Withstands internal temperatures up to 2,200°C.
- Precision Optics: Features an 86° wide-angle view through a narrow wall opening, providing 367,000 live data points for detailed inspection.
- RKS300 (Rotary Kiln Monitoring System): A specialized thermal camera-based solution for real-time inspection of the entire length of rotary kilns.
- Extensive Coverage: Monitors around 160° of the kiln's perimeter in real-time, allowing operators to detect hotspots and optimize maintenance without waiting for a full rotation.
- FireTIR® (Early Fire Detection System): A modular thermography system for 24/7 monitoring of industrial plants and open-air storage sites (e.g., wood pellet or chemical storage).
- Automated Response: Detects temperature rises in milliseconds and can integrate with automatic suppression systems like robotic water cannons.
- ThermalEye (Thermography Monitoring System): A flexible, modular system for general industrial monitoring, including external furnace surfaces, flare stacks, and gas leaks.
- Versatile Applications: Used for supervising burners, ash deposition hoppers, and evaluating the efficiency of industrial chimneys.
- MCQC100 (Metal Coils Quality Control): An automated system for detecting, classifying, and visualizing surface defects in cold-rolling mills to assist in quality control and process optimization.
Industrial Technologies & Capabilities
- Non-Contact Measurement: Enables monitoring of substances that cannot be contaminated by physical contact.
- Energy Optimization: Systems identify heat losses, insulation anomalies, and cooling inefficiencies to reduce energy consumption.
- Advanced Software Integration: All systems feature remote control software for precise data analysis, automated alarm outputs via Profinet/Profibus, and 24/7 monitoring
Material Analyzers
Lyncis UAB specializes in online elemental analyzers that provide real-time chemical composition monitoring for industrial material streams. Their products utilize Laser-Induced Breakdown Spectroscopy (LIBS), a radiation-free technology that allows for continuous analysis directly on conveyor belts or within slurry pipes without the need for manual sampling.
Product Line
- MAYA Online Elemental Analyzer: The flagship cross-belt analyzer designed for bulk materials on conveyor belts. It provides multi-elemental analysis for minerals, ores, and construction materials in harsh industrial environments.
- SlurryView (Online Slurry Analyzer): Designed for continuous analysis of slurry flows in flotation and leaching processes. It measures all elements, including light elements like Si, Mg, and Al, directly in the pipeline.
- Online Coal Analyzer: Specifically engineered for coal power plants and terminals to monitor parameters such as calorific value, total ash, and moisture in real-time.
- MAYA Express: A compact solution for rapid, off-line chemical composition assessment of material samples (up to 20–30 kg) without the lengthy preparation times required by traditional laboratories.
Key Technology & Benefits
- Radiation-Free: Unlike X-ray or neutron-based analyzers, Lyncis products use safe laser technology that requires no special government licenses or hazardous material handling.
- Real-Time Optimization: Provides immediate data for ore grade sorting, precise blending, and reagent dosage, leading to increased revenue and reduced energy consumption.
- Low Maintenance: Systems are designed for 24/7 automated operation with minimal labor requirements and easy integration into plant SCADA systems.
Primary Applications
- Mining & Metallurgy: Grade sorting of crushed ore, stockpiling, and monitoring concentrate quality.
- Fertilizers: Multi-elemental analysis for phosphate and potash production to ensure final product specifications.
- Industrial Minerals: Quality control for limestone, quartz, and lithium processing.
- Ceramics: Real-time raw meal and slurry chemistry control to minimize out-of-spec batches.